Toyota RAV4 and Honda CR-V Challenge Ford F-150 for US Sales Leadership

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Toyota RAV4 and Honda CR-V Challenge Ford F-150 for US Sales Leadership

Over the last 40-plus years, the F-150 has long been king of America’s top-selling one-model vehicle. This hard-working pickup has been a familiar sight on roads across the nation, with a strong following among truck fans, contractors, and families alike. Today, though, shifting tastes and unforeseen supply chain issues threaten to alter the marketplace allowing smaller crossovers and more fuel-efficient vehicles to challenge Ford’s truck for top spot in sales.

But the trend was on display even more prominently in 2024 when the Toyota RAV4 overtook the Ford F-150 in single model sales. Now, as of the first half of 2026, the Honda CR-V has surged into the lead ahead of the other single model. Ford continues to highlight combined sales for all F-Series models, but the individual model rankings reveal a very different competition for the year-to-date number-one spot.

blue Ford pickup truck
Photo by Caleb White on Unsplash

1. Ford F-150’s Historic Sales Leadership Faces New Competition

The F-150 has had a remarkable run in the US car market. It held the record of longest-standing best-selling car in the US for 47 years, and is among the most prolific pickup trucks in the North American markets. In all, Ford has managed to sell over 41 million of its F-Series trucks, since beginning production of the F-150 line of vehicles more than 77 years back. While people look to commute everyday until and unless other pickups in the range that serve the same purpose, the F-150 has also been the go-to pickup for workers and other industrial sector professionals. It’s just that it is now facing stiff competition from smaller crossovers.

Historic Sales Highlights:

  • 47-year best-selling vehicle streak
  • More than 41 million F-Series units sold
  • Over 77 years of F-Series history
  • Strong loyalty among truck buyers
  • Increasing competition from compact crossovers

While the F-150’s still a very significant nameplate, in recent years the market has not been restricted to full-size pickups. Consumers are more often looking for practical passenger space and greater efficiency. RAV4 and the CR-V exemplify how a compact SUV can steal the features-oriented shoppers from what traditionally would be larger vehicles. This does not mean Ford’s track record of success has been decimated, but it does mean one list of individual sales numbers is not sacred and certain powertrain choices are more prevalent than others.

Blue Toyota SUV parked outside a house, showcasing modern automotive design in a suburban setting.
Photo by Erik Mclean on Pexels

2. Toyota RAV4 Takes the 2024 Sales Crown

Toyota RAV4 Toyota had a blockbuster year in 2024 when its RAV4 outsold the Ford F-150 as the top selling single model. Toyota sold 475,193 RAV4s in 2024 (several sources at some tracking sites said 474,193) compared to 460,915 F-150s which were down 5%. The year-over-year RAV4 sales gain of 9 percent earned the active, practical, fuel efficient compact crossover the single model crown in the US. Produced in Ontario and Kentucky, the RAV4 was a top seller in 2024.

RAV4 Sales Details:

  • 475,193 units reported by Toyota
  • Some sources recorded 474,193 units
  • Annual sales increased by 9%
  • F-150 sales reached 460,915 units
  • RAV4 moved ahead in the 2024 rankings

In addition to those volume-boosting advertisements, Toyota bolstered the RAV4’s presence in the marketplace with appealing finance and lease incentives. Available to qualified lessees, a new 2024 model could be financed for 60 months at 4.99% APR. Alternatively, customers could lease an existing 2024 model for just $339 a month for 36 months and put $3,999 down. As seen on KBB.com, these rates and incentives provided shoppers with more incentives to put the popular crossover in their driveway, helping Toyota unseat Ford’s reign.

3. Economic Pressures Increase Demand for Compact Crossovers

Economic conditions impacted a shift in vehicle purchasing decisions throughout 2024. Continued economic challenges along with elevated interest rates prompted consumers to purchase less expensive transportation options. Compact crossovers provided a convenient middle ground with ample interior space, practicality for everyday use, city driving ease, and better fuel economy than full-size trucks and SUVs. Additionally, we saw a rise in leasing as a means to keep monthly payments more affordable. Lease transactions made up 24% of all sales.

Market Preference Factors:

  • High interest rates affected buyers
  • Economic pressure encouraged affordable choices
  • Compact SUVs offered practical cabin space
  • Better fuel economy attracted commuters
  • Leasing represented 24% of vehicle sales

Powered by electrification, Toyota was well positioned to win the next-generation market. Customers were increasingly demanding hybrid electric vehicles and plug-in hybrid electric vehicles because they sought greater efficiency while maintaining the practicality for everyday use. Hybrid and electric cars made up 43% of the manufacturer’s total U.S. sales in 2024, according to Toyota, with hybrid RAV4s especially popular with drivers seeking to cut their fuel costs on their daily commute. All of this was pointing to the way Toyota saw compact crossovers emerging as a key segment in the U.S. automotive market.

4. Ford’s Production Disruptions and Quality Checks Affected Sales

With problems in the first few months of 2024, F-150 supply has been in question for Ford. Supplier complications saw production at the Kansas City Assembly Plant (KCAP) in Missouri and the Dearborn Truck Plant in Michigan temporarily stall. Around 9,700 union employees were temporarily laid off because of the issues. Due to the actions at the big plants, less trucks were produced and made available to dealers. The company suffered even more pressure from the previous sales renaissance of the RAV4.

Ford Production Challenges:

  • Kansas City plant faced disruptions
  • Dearborn Truck Plant also experienced interruptions
  • Supplier problems affected assembly operations
  • Approximately 9,700 union workers were laid off
  • Dealership truck availability became restricted

In addition, Ford briefly reduced shipments of finished F-150 trucks so those trucks could undergo further quality assurance testing. CEO Jim Farley has made boosting the quality of Ford’s vehicles and lowering warranty costs top priorities for the company. While Ford said the inspections were meant to tackle quality problems, they also resulted in time-sensitive inventory shortages, and dealers were limited to the number of pickups they could sell. Production of F-150s fell about 5.4% in June 2024 versus May.

Modern silver suv parked in a sunny outdoor lot
Photo by Zion C on Unsplash

5. Novelis Aluminum Supply Problems Create Further Pressure

Ford’s production issues persisted into the first half of 2026 following a significant aluminum supply problem. Novelis, a key supplier, experienced a fire at a plant in upstate New York in September of the prior year. It was especially hard on Ford since the F-150 was the first mainstream vehicle to receive an all-aluminum body back in 2015 and the company adopted the material treatment in its Super Duty trucks three years later. The supply chain disruption impacted a supplier that was critical to Ford’s truck sales.

Aluminum Supply Details:

  • Novelis facility experienced a major fire
  • The facility was located in upstate New York
  • F-150 adopted an all-aluminum body in 2015
  • Super Duty followed in 2017
  • Aluminum shortages restricted production flexibility

But the shortage revealed that aluminum has a broad use in the auto industry, too. “Many of the top-selling models were struggling with a hand tied behind their back,” Tyson Jominy, senior vice president of data and analytics for JD Power, told Automotive News. The automakers use the alloy in various body styles to meet fuel-efficiency targets, and, because replacement supply was hard to come by, Ford was especially exposed through its high aluminum use in trucks. Novelis later restarted its aluminum plant, which could be a lever for Ford to boost output.

A vibrant red Honda SUV parked on a rainy suburban street, showcasing modern design.
Photo by john mckenna on Pexels

6. Honda CR-V Moves Ahead in First-Half 2026 Sales

Another one of the key American pick up trucks in the first half of 2026 was the Honda CR-V. The stats from Global Data states Honda sold 226,114 Honda CR-V SUVs in the United States in the first half of 2026. Its sales grew 19% year on year in May and 30% in June. Ford sold 209,311 F-150 pick-up trucks in the same period, to rank its models above in the individual-model chart. This was an indicator of the increasing strength of the competition to American pickups from crossovers.

CR-V Sales Performance:

  • 226,114 units sold in first-half 2026
  • F-150 recorded 209,311 units
  • May sales increased by 19%
  • June sales increased by 30%
  • CR-V moved ahead in single-model rankings

The general popularity of compact crossovers accounts for the CR-V’s US success. They constituted 21% of the country’s new vehicle market in 2025. The CR-V was first launched by Honda in 1995 and the latest sixth generation was launched for 2023. Honda launched a Trail Sport package to cater for buyers seeking a tougher look and more outdoor orientated vehicle for 2026. Persistent freshening and strong consumer demand helped the CR-V cement its position as one of America’s most competitive nameplates.

A sleek blue Honda SUV is parked on an empty asphalt lot, surrounded by bare trees under a clear sky.
Photo by Dawwaper on Pexels

7. Honda’s Supply Limitations Could Give Ford an Opportunity

Although the CR-V has been a sales success, Honda’s production problems aren’t helping its launch. The brand has been urging the plants in Ohio, Indiana, Canada and Mexico to accelerate production. Auto Forecast Solutions said production was up a mere 1% through late May versus a year earlier, meaning Honda couldn’t satisfy much demand. With just about 15 days of CR-V inventory on hand, Honda was facing yet another hurdle to serve the supply-starved crossover market.

Honda Supply Conditions:

  • Production facilities operated across four regions
  • Ohio and Indiana supported North American output
  • Canada and Mexico also produced vehicles
  • Production increased only 1% through late May
  • Dealers held barely 15 days of CR-V inventory

Shortage could affect sales in 2nd half of 2026 Honda is increasing CR-V production, but Novalis has returned the aluminum to the F-150, giving Ford a possible advantage in assembling trucks. If production climbs, Ford could move more of the truck onto dealer lots, and that may put the brand in position to regain some ground in the rankings. The ultimate outcome may hinge on who makes the most progress in overcoming its shortage.

8. Ford Defends Its F-Series Family Sales Leadership

Ford claims that the overall market position of its truck family remains strong and points to the performance of the complete F-Series family. In the first six months of 2026, Ford announced its F-150 truck lineup, which also includes the light-duty pickups and the heavy-duty Super Duty models, recorded 357,801 sales. Ford reasons that considering only the F-150 is insufficient to demonstrate how its truck family is engineered and sold, and that the company’s architecture is still an important factor.

F-Series Sales Details:

  • 357,801 combined first-half 2026 sales
  • Includes light-duty and Super Duty trucks
  • Ford F-Series covers models from F-150 to F-600
  • Shared cab architecture supports the lineup
  • Multiple powertrain and body configurations are offered

“We have the same cab structure from A to C pillar on the F-Series truck,” Ford said, noting a portfolio that includes internal combustion, electric and hybrid powertrains, as well as different frames and exterior styles depending on customer needs. Ford drew comparisons to the Toyota RAV4, Porsche 911 and similar vehicles that also offer several powertrain and configuration options, while noting that independent tracking organizations usually record F-150 and Super Duty totals separately. As a result, Ford’s total may have a different ranking than its individual-model placements.

Vintage pickup trucks showcased outdoors on a sunny day.
Photo by Erik Mclean on Pexels

9. Full-Size Truck Competition and America’s Vehicle Rankings

However, the overall US market for American pickups remains very healthy in the face of popularity for crossovers. Chevrolet Silverado/GMC Sierra sales grew 2.9% in 2024 totaling 875,800 pickups in total, first place overall in the full-size pickup segment. Ford’s F-Series totalled 765,649 combined sales, which was an increase of 2%. Ram saw their sales fall 16.1% to 373,120 pickups. Toyota strengthened their own offerings with 159,528 combined Tundra sales, an increase of 27.4%. Incentives offered include up to $2,000 in customer cash & finance as low as 1.99% APR for 72 months.

Truck Market Highlights:

  • Chevrolet Silverado and GMC Sierra sold 875,800 units
  • Ford F-Series recorded 765,649 deliveries
  • Ram sales reached 373,120 units
  • Toyota Tundra sales increased by 27.4%
  • Tundra recorded 159,528 sales in 2024

The 2024 individual vehicle rankings, which revealed the myriad models appealing to American consumers, also said that the RAV4 led the list, followed by the F-150 in second place, with the Tesla Model Y at a third-place finish at 372,613. The Silverado 1500 finished fourth with 344,022. Near the top of the list were the Toyota Camry, the Corolla, the Nissan Rogue, the Honda Civic and the Sierra. Google Trends data from February 2025 through January 2026 that indicates interest in having the F-150 is stable with searches for parts high and searches for alternatives low.

10. Tariffs and Global Supply Chains Could Shape Future Rankings

Global supply chains and potential future trade policy shifts may also impact vehicle prices and availability in the future. About 32% of F-150 parts are sourced in the United States or Canada, while the 3.5L Eco Boost V6 engine for the F-150 is manufactured in Mexico. In a similar vein, Toyota’s RAV4s are manufactured in Kentucky and Ontario, with some hybrid variants imported from Japan. These examples illustrate how vehicle manufacturing is linked across countries.

Global Supply Factors:

  • Around 32% of F-150 parts come from the U.S. or Canada
  • 3.5L EcoBoost V6 production takes place in Mexico
  • Toyota builds RAV4 models in Kentucky and Ontario
  • Selected RAV4 hybrids are imported from Japan
  • Possible tariffs could increase manufacturing costs

Imposed tariffs on Mexico and Canada, and potentially Japan, could pile onto pressures on the automotive industry. Import taxes could drive up costs for manufacturers and impact vehicle prices, choice, and purchasing patterns at dealerships. These factors could bring new gains or losses in the race for the best-selling vehicle among traditional pickups and compact crossovers, depending on where in the world those pieces are produced. Car companies will need to balance the challenges in the supply chain and international trade while adjusting to buyers’ shifting tastes. The decisions manufacturers make could decide which models top the list of the best-selling vehicles in America. The dust has settled on the competition between the Toyota RAV4, Honda CR-V, and Ford F-150, revealing a major shift in the market for the most popular vehicle sold in America.

John Faulkner is Road Test Editor at Clean Fleet Report. He has more than 30 years’ experience branding, launching and marketing automobiles. He has worked with General Motors (all Divisions), Chrysler (Dodge, Jeep, Eagle), Ford and Lincoln-Mercury, Honda, Mazda, Mitsubishi, Nissan and Toyota on consumer events and sales training programs. His interest in automobiles is broad and deep, beginning as a child riding in the back seat of his parent’s 1950 Studebaker. He is a journalist member of the Motor Press Guild and Western Automotive Journalists.

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